Help Royalex Vinyl Repairs

vinyl

– Last Updated: May-17-15 10:32 PM EST –

is sold by Seattle Fabrics. SF vinyl is not the vinyl on your hull but cut and fit then glued with

http://www.multicraftplastics.com/manufacturers/scigrip/content/vinyl_pvc_adhesives.html

The repair would be 'good enough' and then repairable with vinyl putty for gouges and scrapes.

The hull was formed in a mold. Utube probably has a video.

The 66 may be found at NRS online.

If you ask about repairing your model airplane with glue, several people from G Flex will jump out from the tamarix.

This is crazy

– Last Updated: May-17-15 11:13 PM EST –

So, what you seem to be saying, is that just to maintain an outer layer that is vinyl in name, you recommend using material that's pretty much the same as the fabric of a cheap raincoat instead of something hard and durable. EZ's method is tried and true, and would have been suggested by pblanc or daggermat or a whole host of others on boatertalk who have vast experience with this kind of repair. Your method was thought up on the fly with help from Google, but Google doesn't have a thought process or ability to reason things out or to test the outcome.

hull is vinyl/abs


the old hull will float again but not down the canyon or into the Concours…



I have SF vinyl 6 years both bathtub floor mats driver’s side Ford van…material shows no appreciable wear.



The area is cleaned but has extensive beach sand/desert dirt exposure. I’m impressed by the material’s durability…probably more than the Rendezvous.



What that is exactly needs a records check maybe later…probably 10oz vinyl/polyester…there’s a PVC mix in there. PVC and acetone dissolved ABS useable for ABS repairs for cycle fenders…



A fiberglass approach is significantly more brittle than the ABS hull ? Is that a problem over time ?



Question arises, how much hull needs repair ? the skid plate area or more…more would suggest a more pliable covering. Yes/No ?



In repair thereis always/usually a boundry area where the surface both adheres and not adheres requiring sanding and feathering the two surfaces for recovering.

no not at awl…


what raincoat ? this is a discussion not a trial nor a parade for West.



suggesting alternatives is positive not negative…if you can hold down the raincoat comments.



I work with these materials…without failures…except for Gflexing a magnet fish…probably magnetic forces. Stiffening the ABS hull with an extensive keel protector ? I dunno doesn’t sound right.



If we look back into keel protector comments I will bet some of these worthies are anti keel protector because…

suggesting alternatives

– Last Updated: May-18-15 10:26 AM EST –

can be negative. Rappel down a cliff...or jump off it? I used polyester resin to hold a 26' sailboat together, and I needed to repair it annually. Went to epoxy resin...and was done.Didn't have computers then, no links...trial and error.
To the OP, what guideboatguy said, Pblanc and Ezwater have decades of real world experience. Listen to them. I rarely post here anymore (flattered to be mentioned). I have become a g-flex junky though, I must admit. Your delamination is pretty severe. I had an Encore that was delaminating, and cut out as much vinyl as I could, then, with the boat upside down, dribbled some g-flex behind where the vinyl was less compromised (though still delaminated, the vinyl I left still had the proper contour and I got it to stick to the core before doing the "2 layer rounded edge concentric glass repair." Another boat, my Whitesell, had rotted core, so I cut that out, filled it with melted abs over a gorilla glue base before doing the g-flex and glass.
I'm a hacker, but 3 years later, the Encore is running cl. 4 nearly every weekend I heard.
Another good tip, if using acetone on your hull (melted abs is abs pipe/legos/I use abs weld wire melted in acetone) is to apply a layer of gorilla glue to act as a barrier. Let it foam up and dry, sand it down to a barrier layer, then quickly apply the melted abs using a cheap brush. Sorry, no links....lol. By quickly I mean be ready to go fast when you do the abs routine, it doesn't have to be immediately after sanding. Stuff dries FAST!
Pretty sure you'll be able to get 3 layers done one shot. Pre cut your patches. I use a brush to apply the g-flex, and put a layer down before the first layer of glass, then brush lightly from the center outwards.

e-glass
Thanks Daggermat. I’m going to go with the G-flex/fiberglass solution. I got some fine weave 3M fiberglass (made for Bondo work) at lowes - it doesn’t say that it is specifically e-glass. A cursory wikipedia search states that most fiber glass is e-glass. Should I take this product back and look elsewhere for the e-glass? Thanks again.

Interesting…
…solution. I’ve seen a plastic skid plate product somewhere, but I cant remember where. I like the reasoning that vinyl would be more flexible than glass - ABS is already pretty stiff, is it not? The vinyl itself is primarily there just to protect vs UV and to make the surface of the boat less ‘sticky’ on unseen water obstacles is what Ive read.

In the mold…


what adhesive went between vinyl and ABS ?



For a repair using eglass, is Gflex thinned at 75 degrees…or thinned at 85 degrees



is Gflex and e glass a temperature sensitive procedure ?



Cool Gflex before applications in summer heat ?



Or is there more than enough time for wetting out ?



Walmart’s glass is just awfull



A raincoat repair works only when the surface doesn’t force the vinyl coated polyester or PVC variant into contorted shapes.

Wenonah stem
protector kit has a Wenonah Gflex epoxy and a 5/32’s thick fiberglass mesh or felt.



The mesh plus epoxy feels and looks energy absorbant from the mesh thickness.



The kit over Royalex vinyl.



Very straight forward application but then the area is 2-3" wide by 2’



West online and on Utube has a wealth of information probably your project.



Goodluck on it…33 years is ancient…any Galt cruisers around ?

Raincoat comment

– Last Updated: May-18-15 5:12 PM EST –

I made the raincoat analogy because you are suggesting the use of a very soft-surfaced fabric, rather than a hard, abrasion-resistant material. Even the vinyl that is originally on the boat is much tougher (compare the surface hardness of the vinyl of a modern window frame to the vinyl of a "vinyl top" from a 1970s car). The skid plate is tougher still.

You claim experience but follow that up by stating that you don't even know whether using fiberglass creates additional problems, and seem to imply that you believe it does. Whitewater boaters have figured out what works best for Royalex repair, especially skid plates, and EZ knows as much about this as anyone you'll ever meet. I see no reason to accept a hypothetical method that's never been used in the boating community at large and for which examples illustrating performance are not even available.

It will be E-glass, don’t worry.

here there be Giants
that’s fersure. Nor learn.



The SF vinyl coated 10oz is ‘as hard’ as a Rendezvous or Solo Plus skin but also a different fabric or skin.



Quantitatively different but subjectively very similar.



I wrote that, you could learn to read.



Reading what Experts Y-Z and b sez is extremely valuable. Discussing alternatives broadens the information field beyond what people who commonly cannot read or think may understand. Rigidity is restrictive, counterproductive.



We expect more from you in the future.

Incoherent. And a FG repair matches
the flexibity of an ABS hull very well indeed. I have an S-glass patch over the ABS, under my pedestal seat on my WW boat, and after several seasons of humping over logs and rocks, the patch is perfectly intact.

Because the ABS is not split, you have
more options. The first goal is to get the ABS covered to prevent UV damage while you are driving around with the boat on the car. If you choose to do a skid plate, or a concentric FG patch, make sure the patch is oval, not rectangular, to minimize stress risers. But you could just chisel clean borders on the remaining vinyl and then just repeatedly paint the exposed ABS with Krylon Fusion, as needed. It may depend partly on whether the way you use the boat is such as that additional protection for the underside would be useful. For example, do you run ww ledges where the stern thumps down hard on rock, coming off the ledge?

Krylon Fusion…

– Last Updated: May-19-15 7:23 PM EST –

I was mulling the lack of commercial ABS glues after thinking about the dirt/endure bike blogs with fender/body work repairs...techniques for shaving Legos into acetone as the glue.

Not on the schedule.

Krylon Fusion's MSDS sez Fusion has inside the can the solvents for mating color to ABS...

So where's the can spraying more color as shaved Legos ?

Or shaved vinyl ?

no market !

In prior posts on damaged Royalex group think was kinda dismissive of Krylon but there's the MSDS.

Excellent color selection. There's a good match for Wenonah Dragon's Blood.

and matching colors at the dirt/endure blogs....








I use it
… for a little ww, but I’m not running ledges. Class II to short runs of III at the most, no floatation. Tend to take on a lot of water doing that - I think that’s when it happened probably took on water, flexed the boat just enough for the vinyl to sag away from the abs and scrapped over a rock. I plan on trying to patch it this weekend if I can. Thanks for the information on doing the oval patch btw, will do. Not putin’ 'er out to pasture yet. 33 year old boat stills got some life left.

I’ve seen Krylon
painted on plastic bike fenders. It doesn’t stick as good as they claim, and it doesn’t protect from anything harder than UV. Experience trumps conjecture again…



To the OP…



One of us here is in the habit of writing incoherent blather that he thinks is advice. I suggest you listen to the others.

repair options
As ezwater said, you need to remove all of the remaining abrasion plate and any loose vinyl first.



If the outer solid stratum of ABS is intact and not thinned-out after removing the vinyl you probably could get by with just covering it with paint. It is true that Krylon will scrape off but so will every other spray paint I have used. It is my impression that Krylon Fusion adheres marginally better to ABS than some other spray paints. A two part marine polyurethane paint is tougher but much more expensive, harder to apply, and it too will get scrapes. Better IMO to just use spray paint and reapply as needed.



Sometimes you can tell if the solid ABS outer layer is thinned out by going over it and pressing in hard with your thumb. If the ABS indents anywhere you need to cover it with at least one layer of 'glass. Since you already have G Flex and fiberglass, I would probably plan to go ahead and do so regardless.



If the ABS is not thinned out, 1 layer of 6 oz/sq yd fiberglass (the most common fabric weight sold at commercial big box stores) should suffice. If you want a thicker abrasion plate you can add more layers. It is best to apply additional layers while the epoxy of the preceding layer is still green to get a good chemical bond. As daggermat suggested, your cloth will wet out easier and quicker if you apply a thin layer of epoxy to the hull before you lay the 'glass on, then wet it out with additional epoxy. If you cut the 'glass on the bias it will lie down along the curvature of the stem more easily.



I have seen fiberglass skid plates and patches delaminate from Royalex canoes but these were all applied by someone else using conventional epoxy. I have applied patches and/or skid plates of fiberglass, aramid, and Dynel to dozens of Royalex canoes using G Flex and never had one delaminate.



This is a lengthy thread on another forum that has some detailed tips for how to apply fiberglass abrasion plates to Royalex (and composite) boats that you might find helpful:



http://www.canoetripping.net/forums/forum/general-paddling-discussions/diy/17299-%E2%80%8Bskid-plates-an-evolution


a minor

– Last Updated: May-20-15 8:45 AM EST –

problem here is calcite rings on wax. Wax surfaces erode, unfiltered soft water sticks and....lime rings.

Lime rings annoy me.

Getting the calcite off is a XXXXX but the base problem is getting the wax off exposing surface to acids. Trying Turtle Wax deodorized acetone sticker remover this time around.

What's on top of enduro cycle ABS body parts ?

Krylon sticks on vinyl. Good for Royalex decoration.

I guess the next search is 'surface preparation for ABS' but enduro cycle parts are not Royalex canoe body parts...why is that ?




do what ?


https://www.youtube.com/watch?v=SiPdlPAXl5Q