How to repair a skeg box leaking where it attaches to the fiberglass hull?

Looking for advice on repairing a skeg box that is leaking where it attaches to the fiberglass hull. The kayak is an NDK Triton tandem.

The sides of the skeg box have separated from the fiberglass hull. Both ends are solid, and I do not want to remove and reinstall the box.

I used Gorilla epoxy to bond the box to the hull, put a fiberglass cloth strip over the seam, and then wetted the cloth with more epoxy. It didn’t adhere.

All surfaces were sanded, cleaned, and wiped with acetone.

I read many “leaking skeg” posts here, but none address the problem I have. Many of these posts repaired the leak with epoxy, but mine didn’t stick. Thinking of using fiberglass and cloth.

If you know of a previous post with a fix for the same problem, please let me know.

Never heard of Gorilla epoxy. If you mean Gorilla Glue…It’s not epoxy it’s a water actuated Urethane glue. Gorilla Glue’s bonding power depends on it’s contact in and on wood.

Then you mention fixing with fiberglass and cloth. Fiberglass is the cloth, no mention of what resin.

I would fix this from the inside before trying to bond anything to the polyester Gel-coat on the outside. Maybe seek out a boat yard and get the proper resin and some sound advice.

If you used Gorilla Glue you have some serious cleaning to do.

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:scream::flushed::scream: how old is the Triton?

It is a 2008

The gorilla five minute epoxy is what I used, and the marine fiberglass kit here’s what I plan to use. I will seek out a boat yard that does repairs on fiberglass and see what they say. Thanks for the advice.

Can you access the area from the inside and build up several layers of cloth?
One hint the longer an epoxy takes to set up the stronger the bond will be… 5 min. not so great. I would try West G Flex…

If the separation is more than 10-25% I would likely remove the box to be able to adequately clean the surfaces. Wiping won’t remove rough “fiberglass” material in the joint or contaminates materials in the crack.

I assume the pic is from outside bottom of an experienced boat. Stuff could be/have been growing in there. If so you need mechanical cleaning.

I’d remove box and clean out the fillets on inside so I could reinstall fillets and cloth. …and have smooth adhesive surfaces.

I wish I knew more about two things. One is if epoxy will stick to the plastic (phenolic?) of the box.

The other is about differing expansion rates of the two materials.

I would try G-flex to fill the gap first. If further work needs done, fill the skeg slot with something like plumber’s putty, glass a solid piece across the area. When it is dry cut out the slot and clean it out, paint accordingly.

Oh, make sure the skeg box is stable first.

Check out this thread. Same issue:

Why not just call Sea Kayaking UK or one of their US distributers for advice. They are the present representatives and warranty contact.

Install a rudder and glass over it. :joy: Only kidding. I’m ClueLESS how they’re installed. I am interested.

OK, an update. The problem is the skeg box is not straight-sided, it has a lip that fits under the fiberglass hull, about 1.5" down. From inside the kayak, you could see the hull had moved and was wider than the skeg box lip. I think they should have been flush. Got the WS G/Flex 655 for plastic. This is what I did. Your mileage might vary.

Sanded, cleaned, and applied acetone, then used popsicle sticks to separate the skeg box from the hull to see the lip. Filled the gap with epoxy, pushing it down with a popsicle stick to the skeg box lip. To make sure the epoxy was all the way down, I made sure the epoxy was oozing out of the gap between the lip and the hull from inside the kayak.

Next, I put a board inside the box and used tree wedges to push and hold the box to the hull. From inside the kayak, I wedged two pieces of wood between the curved part of the hull and the part of the hull that was wider than the skeg box lip. That pushed a little more epoxy out but now the box and the hull are flush. Hope you can make sense of the photos that illustrate the process.

Thanks for all the help. This repair wouldn’t be done right without it.

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Nylon tubing for 1/16" cable.

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I’ll make a separate post on this.